The Automatic Mesh Welding Machine is a professional-grade industrial solution specifically engineered for the production of high-strength steel mesh with wire diameters ranging from 5mm to 12mm. By integrating advanced PLC control systems, this equipment ensures unmatched precision in welding time and consistency, allowing manufacturers to produce heavy-duty mesh sheets with absolute accuracy and structural integrity.
Designed for maximum operational efficiency, the machine automates the entire production cycle—from coiled wire feeding and host welding to precise mesh shearing and netting. Capable of producing mesh widths up to 3500mm and lengths between 3-6m (extendable up to 12m), it is the ideal choice for demanding construction and mining applications requiring robust, industrial-scale steel mesh production.
| Wire Diameter Range | 5-12mm | Max Mesh Width | 2000mm - 3500mm |
|---|---|---|---|
| Mesh Length | 3-6m (Max 12m) | Line Wire Spacing | 100-300mm |
| Cross Wire Spacing | 50-300mm | Control System | Advanced PLC Control |
| Welding Speed | 45-80 times/min (Model dependent) | Power Requirement | 200KVA (10X to 17X) |
| Wire Type | Bars (Line & Cross) | Production Type | By Sheet |
Strong welding force ensures superior bond quality and structural stability for heavy-duty steel mesh.
Automatic process from wire feeding to shearing, allowing a single operator to manage the entire line.
Individual welding time adjustment via PLC ensures high consistency and accuracy across all sheets.
Easily adjust line and cross wire spacing, with multiple spacing settings available on a single mesh.
Optimized welding speeds up to 80 times/min significantly increase daily output and ROI.
Optional automatic mesh stacking with turntable part to save valuable floor space in the warehouse.
Optimized coiled wire feeding system for seamless material transition.
Digital interface for precise control of welding intervals and timing.
Real-time monitoring of welding force to ensure consistency of finished mesh.
Integrated safety sensors and emergency stops for operator protection.
Automated turntable stacking for efficient post-production organization.
Scheduled system checks for welding electrodes and shearing blades.
| Metric | Manual Welding | Automatic Mesh Machine |
|---|---|---|
| Labor Cost | High (Multiple Workers) | Low (Single Operator) |
| Production Speed | Slow / Inconsistent | High / Stable (Up to 80/min) |
| Precision | Variable / Manual Error | High (PLC Controlled) |
| Waste Rate | Moderate (Manual Cutting) | Minimal (Auto Shearing) |
| ROI Period | Long-term stagnant | Rapid (Increased Output) |
It is ideal for producing coal mine support nets, guardrail nets, high-rise building bridge nets, highway steel nets, and general construction steel mesh.
Yes, line wire spacing is adjustable via components, and cross wire spacing is digitally controlled by the PLC, allowing multiple spacings on one mesh.
The machine supports a maximum mesh width of up to 3500mm and a standard length of 3-6m, with maximum capabilities extending up to 12m.
The PLC allows for individual adjustment of welding time, which eliminates human error and ensures that every weld is consistent in strength and appearance.
Yes, you can choose the optional automatic mesh stacking turntable, which significantly reduces the space required for finished products.
Depending on the model (GWJ2000A to GWJ3500A), the power requirement ranges from 200KVAX10 to 200KVAX17.
