The Expanded Metal Filter Element Production Line is a high-precision industrial solution designed for the professional fabrication of diamond mesh and specialized perforated screens. By integrating advanced punching and stretching technologies, this system transforms standard steel or iron plates into high-performance expanded metal, ideal for rigorous filtration and industrial screening applications.
Engineered for versatility and durability, this production line supports a wide array of materials, including stainless steel, aluminum, and copper. With its PLC-controlled precision and stable pneumatic operation, it ensures consistent mesh dimensions and high-throughput efficiency, meeting the strict quality demands of the metallurgical and mechanical equipment industries.
| Model | LNH25-25 | Material Thickness | 0.3-1.5 mm |
|---|---|---|---|
| Material Width | 1250 mm | Feeding Distance | 0-10 mm |
| Working Speed | 500 times/min | Max LWD | 25 mm |
| Motor Power | 5.5 kw | Control System | PLC Programmable |
| Clutch Type | Pneumatic | Compatible Materials | Steel, Aluminum, Stainless Steel, Copper, Nickel |
Built with premium electrical components to ensure long-term stability and minimal downtime in heavy-duty manufacturing environments.
Operating at speeds up to 500 times per minute, significantly increasing your production capacity for filter elements.
Advanced PLC integration allows for precise mesh length settings, eliminating manual errors and ensuring product uniformity.
The pneumatic clutch device guarantees a smooth and stable operation, reducing mechanical vibration and wear.
Easily achieve various mesh opening sizes by simply switching the upper cutters to meet specific client requirements.
Compatible with low carbon steel, aluminum magnesium alloy, copper, and nickel sheets for diverse industrial applications.
Optimized feeding systems for seamless transition of steel and aluminum sheets into the punching unit.
Quick-change cutter systems allowing for rapid adjustment of mesh opening sizes and shapes.
Real-time tracking of punching cycles and feeding distance to ensure zero-defect output.
Full PLC integration for synchronized movement between the feeder and the punching head.
Efficient collection of diamond mesh products for subsequent finishing or packaging.
Systematic monitoring of pneumatic components and electrical parts for preventative care.
| Comparison Metric | Manual Production | LNH25-25 Automated Line |
|---|---|---|
| Production Speed | Low / Variable | High (500 times/min) |
| Dimensional Accuracy | Moderate (Manual) | Ultra-High (PLC Controlled) |
| Labor Requirement | High Manpower | Minimal Supervision |
| Material Waste | Significant Scraps | Optimized Punching Layout |
| Operating Stability | Inconsistent | Stable (Pneumatic Clutch) |
The machine is compatible with a wide range of materials, including low carbon steel, aluminum, stainless steel, aluminum magnesium alloy, copper, and nickel sheets.
Different mesh opening sizes are achieved by utilizing different upper cutters, allowing for flexible customization based on your filter element requirements.
The LNH25-25 model is designed to process material thicknesses ranging from 0.3mm to 1.5mm.
The light expanded metal mesh is widely used for industrial filters, stereo shields, architectural decoration, arts and crafts, and acoustic covering screens.
The PLC allows operators to set the precise mesh length electronically, ensuring consistent product specifications and reducing material waste.
Yes, the integrated pneumatic clutch device ensures a more stable and smooth machine operation, even at maximum working speeds.
