The Fence Mesh Welding Machine is a high-performance, fully automatic industrial solution designed for the precision fabrication of 2D and 3D security fences. Also recognized as a security fence machine or anti-climb fence welding line, this integrated system streamlines the entire production process by combining automatic mesh welding, precision bending, and efficient stacking into a single seamless operational line.
Engineered for durability and high throughput, the system incorporates an auxiliary wire straightening and cutting machine for steel bar preparation. By utilizing a pneumatic welding method and a motor-controlled mesh drawing system, it ensures exceptional precision in mesh opening sizes and adjustable spacing for both longitudinal and transverse wires, significantly reducing labor costs while maximizing production capacity.
| Model HLW2500A | Max Mesh Width: 2500mm | Model HLW3000A | Max Mesh Width: 3000mm |
|---|---|---|---|
| Wire Diameter | 3-6mm (Both Models) | Mesh Type | 3D & 2D Fence (Both Models) |
| Line Wire Spacing | 50-300mm (Both Models) | Cross Wire Spacing | 25-300mm (Both Models) |
| Wire Material | By bars (Both Models) | Welding Speed | 60-80 times/min (HLW2500A) |
| Welding Speed (Max) | 60-85 times/min (HLW3000A) | Electric Power | 160KVA 6/8 (Depending on Model) |
Full-automatic operation reduces human error and drastically lowers labor costs throughout the welding and bending process.
High-speed welding and integrated stacking minimize downtime and significantly increase daily output volumes.
Motor-driven mesh drawing systems ensure exact opening sizes and highly adjustable wire spacing for custom specifications.
Pneumatic welding methods allow for flexible mesh changes, supporting both 2D anti-climb and 3D fence profiles.
The advanced control system ensures a steady workflow with minimal maintenance requirements for long-term reliability.
Combines welding, bending, and stacking in one line, eliminating the need for separate manual handling stages.
Automated wire straightening and cutting for precise steel bar feeding.
Pneumatic systems for high-precision and flexible welding adjustments.
Automated 3D bending to create security fence depth and structural integrity.
Automatic mesh stacking to optimize workspace and simplify logistics.
Unified control system for adjusting wire spacing and welding speed.
Stable operation monitoring to ensure minimal downtime and long life.
| Feature | Manual/Semi-Auto Line | Fully Automatic Line |
|---|---|---|
| Labor Requirement | High Manual Effort | Minimal Staffing |
| Production Speed | Slow/Variable | High/Consistent |
| Precision Level | Moderate (Human Error) | Ultra-High (Motorized) |
| Waste Rate | Higher Material Scrap | Optimized Material Use |
| ROI Timeline | Long Term | Rapid Recovery |
The machine is specifically designed for 3D fences and 2D anti-climb fences, and is also suitable for road mesh, reinforcing mesh, shelves, and explosion-proof walls.
Precision is achieved through a motor-controlled mesh drawing system, which allows for highly accurate adjustments of both line and cross wire spacing.
Yes, the line wire spacing (50-300mm) and cross wire spacing (25-300mm) are fully adjustable to meet various project specifications.
The machine supports wire diameters ranging from 3mm to 6mm, making it versatile for various security levels of fencing.
Yes, it includes an auxiliary wire straightening and cutting machine specifically for making the steel bars used in the welding process.
Pneumatic welding provides greater flexibility when changing mesh types and ensures stable, consistent weld quality across the entire panel.
