The Expanded Metal Filter Element Production Line is a high-precision industrial solution engineered to transform steel and iron plates into high-performance diamond meshes or customized perforated patterns. By integrating advanced punching and stretching technology, this system ensures superior structural integrity and precise aperture control, making it indispensable for manufacturing high-quality industrial filter elements.
Designed for versatility and durability, the production line supports a wide array of metallic materials, including stainless steel, aluminum, and copper alloys. With an intuitive PLC control system and a robust pneumatic clutch mechanism, it delivers exceptional operational stability and efficiency, catering to the rigorous demands of the global metallurgy and specialized equipment manufacturing sectors.
| Model Number | LNH25-63 | Material Thickness | 0.3 - 3.0 mm |
|---|---|---|---|
| Max. Net Width | 1580 mm | Feeding Distance | 0 - 10 mm |
| Working Speed | 220 times/min | Max LWD | 80 mm |
| Motor Power | 22 kw | Control System | PLC Programmable |
| Clutch Type | Pneumatic Device | Compatible Materials | Steel, Aluminum, Stainless Steel, Copper, Nickel |
Fully compatible with low carbon steel, aluminum, stainless steel, magnesium alloy, copper, and nickel sheets.
Achieve rapid production cycles with an impressive working speed of up to 220 times per minute.
Mesh length and feeding distance are digitally managed via PLC for extreme accuracy and repeatability.
The integrated pneumatic clutch device minimizes vibration and ensures consistent machine performance.
Easily adjust mesh opening sizes by swapping upper cutters to meet specific industry requirements.
Capable of both diamond mesh stretching and circular/shaped hole punching for diverse applications.
Optimized feeding systems for seamless plate input and high-volume throughput.
Quick-change cutter system for rapid transition between different mesh sizes.
Real-time PLC feedback to ensure every punch and stretch meets quality standards.
Precision pneumatic control reducing material waste and improving edge quality.
Versatile output for shipbuilding, mining, oil, and urban construction projects.
22kW motor optimized for heavy-duty industrial cycles with low energy overhead.
| Metric | Traditional Manual Punching | Our Automated Line | ROI Impact |
|---|---|---|---|
| Production Speed | Low / Inconsistent | High (220 times/min) | Significant Increase |
| Precision Level | Manual Variance | PLC Controlled | Zero-Defect Rate |
| Labor Cost | High Manpower | Minimal Operator Need | Cost Reduction |
| Material Waste | High Scrap Rate | Optimized Cutting | Higher Yield |
| Versatility | Single Tooling | Multi-Cutter Support | Market Flexibility |
The machine is highly versatile and works perfectly with low carbon steel, stainless steel, aluminum, copper, nickel, and aluminum-magnesium alloy sheets within a thickness range of 0.3mm to 3.0mm.
Different mesh opening sizes can be achieved simply by utilizing different upper cutters, allowing you to switch between various diamond or circular patterns efficiently.
The PLC (Programmable Logic Controller) is used to precisely set and control the mesh length and feeding distance, ensuring consistency across the entire production run.
It is widely used in shipbuilding, mining, heavy machinery, construction, transportation, oil and gas, urban infrastructure, and hardware protection.
The pneumatic clutch device ensures a more stable mechanical operation by smoothing the power transition, which reduces wear and tear and increases the machine's lifespan.
The LNH25-63 model supports a maximum net width of 1580mm, providing ample capacity for large-scale industrial filter element production.
