The 3-8mm Wire Mesh Welding Machine is a high-precision industrial solution engineered for the large-scale production of heavy-duty welded steel mesh. Featuring a robust design capable of handling wire diameters from 3mm to 12mm, this machine seamlessly integrates automated feeding, straightening, cutting, and welding processes to ensure maximum efficiency and structural integrity of the finished mesh.
Designed for versatility and durability, the system supports multiple mesh widths including 2000mm, 2500mm, and 3000mm, producing high-quality output in both sheet and coil forms. By leveraging advanced servo motor control and individually adjustable welding transformers, it delivers unparalleled precision in mesh size and spacing, making it an essential asset for modern construction and industrial manufacturing.
| Max Mesh Width | 2000mm / 2500mm / 3000mm | Wire Diameter Range | 3-12mm |
|---|---|---|---|
| Mesh Length | 3-8m (Max 12m) | Welding Speed | 60-85 times/min |
| Line Wire Spacing | 100-300mm | Cross Wire Spacing | 50-300mm |
| Line Wire Type | By Coils | Cross Wire Type | Bars |
| Product Form | Sheet or Coil | Electric Power | 185KVA x 5 / 6 / 8 |
Full automation minimizes manual intervention, significantly reducing operational risks and improving overall onsite construction safety.
Continuous automated feeding and welding cycles ensure rapid production rates of 60-85 times per minute for maximum throughput.
Servo motor-driven pneumatic clamping ensures standard mesh sizes and precise adjustability of longitudinal and cross wires.
The versatile mechanism allows for the production of both flat mesh sheets and coiled mesh to meet various industry requirements.
Each welding transformer can be adjusted individually for current and time, ensuring consistent weld strength across the mesh.
Premium copper welding blocks and high-wear resistance components ensure a long service life with minimal maintenance costs.
Automated coil feeding and straightening for uninterrupted production flow.
Individually tunable transformers for optimized welding current and timing.
High-accuracy servo control for precise longitudinal and cross-wire spacing.
Standardized mesh drawing via pneumatic devices for consistent product quality.
Switchable output modes to produce high-quality mesh sheets or coils.
Low-wear copper blocks designed for prolonged industrial operation cycles.
| Metric | Manual Welding | Automated Welding Machine |
|---|---|---|
| Production Speed | Low/Variable | High (60-85 times/min) |
| Labor Cost | High (Manual Intensive) | Low (Operator Managed) |
| Dimensional Accuracy | Moderate (Manual Error) | High (Servo Controlled) |
| Safety Risk | Higher Manual Risk | Minimized / Automated |
| Product Consistency | Inconsistent | Industrial Standardized |
This machine is specifically designed for steel wire, supporting wire diameters ranging from 3mm to 12mm, ideal for construction and industrial grade steel mesh.
Yes, the machine is versatile and can be configured to output the finished product as either flat sheets or coiled mesh depending on your requirements.
The system utilizes a servo motor to drive the pneumatic clamping mesh-drawing device, ensuring that the distance between longitudinal and cross wires is precise and standard.
It is widely used in the production of coal mine support nets, highway steel bar nets, construction floor roof nets, and guardrail nets for breeding and agriculture.
Absolutely. Each welding transformer can be individually adjusted for both welding current and time to ensure optimal weld quality regardless of wire diameter.
The machine uses high-quality copper welding blocks with a very low wear rate, meaning maintenance intervals are extended and operational downtime is minimized.